{"id":39660,"date":"2025-06-30T11:14:04","date_gmt":"2025-06-30T11:14:04","guid":{"rendered":"https:\/\/rsmotorps.com\/control-system-upgrade-in-a-caterpillar-g3516-gas-engine-by-using-motortech-components\/"},"modified":"2025-06-30T13:16:45","modified_gmt":"2025-06-30T13:16:45","slug":"control-system-upgrade-in-a-caterpillar-g3516-gas-engine-by-using-motortech-components","status":"publish","type":"post","link":"https:\/\/rsmotorps.com\/en\/control-system-upgrade-in-a-caterpillar-g3516-gas-engine-by-using-motortech-components\/","title":{"rendered":"Control System Upgrade in a CATERPILLAR G3516 gas engine by using MOTORTECH components"},"content":{"rendered":"<p>Today we introduce you an <strong>upgrade<\/strong> in a <strong>CATERPILLAR G3516 control system<\/strong>. The <strong>engine was overhauled and the upgrade was carried out<\/strong> by \u00ab<strong>RS MOTOR<\/strong>\u00bb with our partner <a href=\"https:\/\/rsmotorps.com\/motortech\/\"><strong>MOTORTECH<\/strong><\/a>.<\/p>\n<p>The main goal on the upgrade was <strong>update the control system with MOTORTECH components<\/strong>, following the next improvements:<\/p>\n<ul>\n<li>More powerful and reliable ignition controller<\/li>\n<li>Visualization of ignition control data and adjustment of various parameters<\/li>\n<li>High performance ignition coils<\/li>\n<li>Optimized starting behavior and engine performance<\/li>\n<li>Kits include all necessary components for a quick and successful upgrade<\/li>\n<li>Prefabricated components guarantee easy installation<\/li>\n<\/ul>\n<p>The <strong>components of MOTORTECH<\/strong> used in this upgrade have been:<\/p>\n<ul>\n<li><strong>MIC5 Ignition Controller<\/strong>.<\/li>\n<li><strong>Detcon20 Detonation Control System<\/strong>.<\/li>\n<li><strong>AlphaRail Wiring Rail for Detonation and Temperature Control<\/strong>.<\/li>\n<li><strong>ALL-IN-ONE Generator &amp; CHP Control System<\/strong>.<\/li>\n<li><strong>VariFuel2 Air\/Gas Mixer<\/strong>.<\/li>\n<\/ul>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-2670\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/MIC5-Ignition-Controller-Motortech.jpg\" alt=\"MIC5-Ignition-Controller-Motortech\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) MIC 5 Ignition Controller<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-2672\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/Junction-Box-Caterpillar-Ignition-Coils.jpg\" alt=\"Junction-Box---Caterpillar-Ignition-Coils\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) Junction Box<\/em><br \/>\n<em>(2) Caterpillar Ignition Coils<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-2674\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/AlphaRai-wiring-rai-for-detonation-and-temperature-control.jpg\" alt=\"AlphaRai-wiring-rai--for-detonation-and-temperature-control\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) AlphaRail wiring rail for detonation and temperature control<\/em><br \/>\n<em>(2) Detonation sensors<\/em><br \/>\n<em>(3) Thermocouple<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2676\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/Temperature-sensor-manifold-aiR-Pressure-sensor-manifold-air.jpg\" alt=\"Temperature-sensor-manifold-aiR-Pressure-sensor-manifold-air\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) Temperature sensor manifold air<\/em><br \/>\n<em>(2) Pressure sensor manifold air<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2679\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/varifuel2-air-gas-mixer.jpg\" alt=\"varifuel2-air-gas-mixer\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) VariFuel2 Air\/Gas Mixer with Integrated Stepper Motor (one per bank) <\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2681\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/DETCON20-DETONATION-CONTROLLER.jpg\" alt=\"DETCON20-DETONATION-CONTROLLER\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) DETCON20 DETONATION CONTROLLER<\/em><br \/>\n<em>(2) VariStep3 Stepper Motor Driver<\/em><br \/>\n<em>(3) I-AIN8TC Analog Input Extension Module for Thermocouples<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2683\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/ALL-IN-ONE.NTC-BB-Controller.jpg\" alt=\"ALL-IN-ONE.NTC-BB-Controller\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) ALL-IN-ONE.NTC BB Controller<\/em><br \/>\n<em>(2) IO8\/8 Input\/Output Extension Module<\/em><br \/>\n<em>(3) IB-NT Internet Communication Module<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2685\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/ALL-IN-ONE.Vision8-Display.jpg\" alt=\"ALL-IN-ONE.Vision8-Display\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) ALL-IN-ONE.Vision8 Display<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2687\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/Master-SCADA-Control.jpg\" alt=\"Master-SCADA-Control\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) Master SCADA Control<\/em><\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-2689\" src=\"https:\/\/www.rsmotorps.com\/wp-content\/uploads\/2020\/02\/Master-SCADA-Control-2.jpg\" alt=\"Master SCADA Control\" width=\"800\" height=\"700\" \/><\/p>\n<p><em>(1) Master SCADA Control<\/em><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Today we introduce you an upgrade in a CATERPILLAR G3516 control system. The engine was overhauled and the upgrade was carried out by \u00abRS MOTOR\u00bb with our partner MOTORTECH. The main goal on the upgrade was update the control system with MOTORTECH components, following the next improvements: More powerful and reliable ignition controller Visualization of [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":32745,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[914,918,915,1038],"tags":[],"class_list":["post-39660","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cogeneration-engines-2","category-overhaul-engine-2","category-reconditioning-engines-2","category-rs-motor-2"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Control System Upgrade in a CATERPILLAR G3516 (MOTORTECH)<\/title>\n<meta name=\"description\" content=\"An upgrade in a CATERPILLAR G3516 control system. 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