Today, we share with you the latest work carried out in our workshop, which involves the overhaul of a CAT CG 132-16 engine, also known as the DEUTZ-MWM TCG 2016V16 engine. This engine, from the Caterpillar CG132B family, can be powered by natural gas or biogas and generates a power output of 800kW.

OVERHAUL OF DEUTZ-MWM CAT ENGINES WITH GENUINE AND/OR ORIGINAL SPARE PARTS

At RS Motor, we specialize in the maintenance of cogeneration engines, biogas engines, and marine engines from manufacturers such as Deutz MWM (CAT), Jenbacher, and Guascor. Our team of technicians possesses extensive experience in engine repairs.

It is worth highlighting that all the replacement parts used are genuine spare parts for Deutz-MWM and/or original OEM components. This ensures the quality of the assembly and guarantees the proper operation of the unit, thereby reducing the risk of unexpected breakdowns that could affect engine performance.

DEUTZ-MWM CAT ENGINES OVERHAUL PROCESS

The E70 maintenance overhaul, or maintenance step E70 of these Deutz-MWM, has been carried out in our facilities due to the scope of the work, which we detail below:

• The process begins with the complete disassembly of the engine until only the block is exposed.

• The engine block undergoes thorough cleaning using specialized methods to remove contaminants and deposits. This step prepares the block for inspection.

• A meticulous inspection of both the upper and lower parts of the engine block is conducted to verify that all dimensions and tolerances meet the standard requirements of the engine manufacturer.

• Engine mounting components are examined.

• Visual inspection of the exhaust system is performed after dismantling it. A hydraulic test is conducted to detect possible leaks.

• The starter pinion and the flywheel gear ring are inspected for wear and damage.

• The proper functioning of all engine accessories and control units fitting is verified.

• Vibration dampers, hoses, and flexible lines are inspected, and damaged isolators are replaced.

• Big end rod bearings are replaced to ensure optimal engine performance.

• Complete piston assemblies are replaced with new ones.

• Cylinder liners are replaced.

• Flexible lubricating oil lines of the pre-lubrication system are replaced.

• The electrical wiring, cable set plug, and sensor system are thoroughly checked for connectivity and proper operation.

• The crankshaft is meticulously examined.

• Crankshaft sealing rings are replaced on both the drive side and the free side.

• Connecting rods are reconditioned, and new small end bearings and bolts are installed. The body is checked for dimensional tolerances.

• Main bearings are replaced.

• Camshaft bearings are replaced.

• Valve tappets are replaced.

• Gear drive is inspected and cleaned.

• Camshaft dimensions and tolerances are thoroughly checked.

• An actuator inspection is performed.

• At least three exhaust gas compensators are replaced.

• The gas-air mixer is checked and cleaned, and driving bands are replaced.

• The main oil pump is refurbished.

• Cooling system rubber compensators are renewed.

• Oil filters and air filters are replaced.

• Cylinder Head Refurbishment: The process of refurbishing all cylinder heads includes complete disassembly, cleaning, crack testing, installation of new valve guides, installation of necessary O-rings and gaskets, installation of new seats and valves, final hydraulic testing, priming, and painting.

• Standard Turbocharger Maintenance: The turbocharger is disassembled, cleaned, its condition is checked, the turbine housing is sandblasted, the shaft is dynamic tested, balanced, and adjustments are performed as needed, it is refurbished with repair kits 1, 2, and 3, clearances are measured, and it is assembled.

• Standard Alternator Inspection including disassembly, bearing replacement, cleaning, measurement, diode checks, visual inspections, and reassembly are performed to ensure the alternator’s optimal performance.

INTEGRAL AND HIGH QUALITY SOLUTIONS FOR DEUTZ-MWM ENGINES

At RS Motor, we strive to provide comprehensive and high-quality solutions for engine repair and refurbishment. Our meticulous approach at every stage of the repair process enables us to ensure reliability, optimal performance, and customer satisfaction. Our commitment doesn’t end with the delivery of the repaired engine; we offer complete after-sales service and are available to provide technical support and guidance at any time.

If you are in search of reliable and professional engine repair services, please do not hesitate to contact us. We will be delighted to assist you with all your needs. For more information, please email us at social@rsmotor.es