This week at RS Motor, a new reconditioning job has been carried out on cogeneration engine components. In this case, it concerns a gas train control system with spare parts for Jenbacher engines, or Guascor engines.

GAS RAMPS WITH SPARE PARTS FOR JENBACHER ENGINES

The gas control system consists of a series of components that treat and prepare the gas for consumption in the engine, while also serving safety functions.

The control and safety units of the gas control system ensure a safe and hazard-free gas supply to the engine. The gas pressure regulator adjusts the gas pressure on the network side to meet the gas engine’s requirements.

MAIN COMPONENTS OF A GAS RAMP

Some of the main components of a gas control system are:

• Shut-off System (Ball Valve): This valve is used to open or close the gas flow to the control system. It can be operated manually and is essential for controlling the gas supply to the engine.

• Pressure Gauge: The pressure gauge displays the gas pressure at the control system’s inlet. It provides important information about the system’s status and helps monitor and maintain the proper pressure.

• Gas Filter: The gas filter is responsible for removing particles and contaminants from the gas before it enters the engine. This helps keep the system clean and prevents damage to internal components.

• Pressure Switch: The pressure switch monitors gas pressure and can activate safety systems or alarms if the pressure deviates from safe or preset values.

• Safety Cut-off Valves, solenoid: These two safety shut-off valves are used to cut off the gas supply in case of a shutdown, emergency, or system failure.

• Flame Penetration Safety System: This safety component is designed to prevent flame penetration into the gas duct in the event of a flame flashback.

• Zero pressure controller or gas pressure controller: The zero valve regulates the gas pressure entering the distribution line, keeping it within safe and appropriate working limits and allowing for optimal engine operation.

RECONDITIONING PROCESS OF A GAS RAMP WITH SPARE PARTS FOR JENBACHER ENGINES

The reconditioning process is carried out as follows:

• Each component is disassembled, and its condition is thoroughly inspected.

• Gas solenoid valves are cleaned, and their proper operation and sealing are checked.

• Flame arrestor cleaning.

• Cleaning and replacement of gaskets and diaphragm of the gas pressure controller.

• Filter replacement is a routine task in any gas control system maintenance and is therefore part of the reconditioning process.

• The assembly of the components is performed, and the entire assembly undergoes rigorous testing to ensure optimal functionality.

• Priming and exterior painting are done to protect the metal and maintain its aesthetic appearance.

Here are some images of the gas control system during the reconditioning process carried out this week at RS Motor.

At RS Motor, we specialize in the repair and maintenance of gas engines and their auxiliary components.

If you need consultations or repairs for your engine, do not hesitate to contact us. At RS Motor, we offer repair services as well as overhaul of Jenbacher engines, Deutz MWM and Guascor. Our team has experience in providing reliable and professional engine repair services. We will be delighted to meet all your needs and provide the assistance you require. Feel free to get in touch with us.

For more information, you can write to social@rsmotor.es.